silicone rubber extruder line Admin Edit

Model: 65MM silicon cable line
Min. Order: 1 Set/Sets
Trade Term: FOB
Payment Terms: L/C, D/P, T/T
Place of Origin: Zhejiang, China (Mainland)
Means of Transport: Ocean
Production Capacity: 10 sets per month
Packing: export standard... Delivery Date: 60 days

silicone rubber extruder line

Φ65 silicone rubber extruder line


Ⅰ, the machine components are as follows:

No

      Item

Quantity

application

1

Φ400—Φ630mm dual head tension pay-off

1 set

Pay off wire

2

Straighting platform (with tool kit)

1 set

Straighten wire

3

Φ65 silicone rubber extruder

1 set

Extrude plastic

4

Laser Diameter tester

1 set

Test wire dia

5

High speed printer

1 set

Print letter

6

Electric appliances , temperature control cabinet

1 suit

Control process

7

16m vulcanization bake box

1 suit

Vulcanizate wire

8

600mm Double wheel capstan

1 set

Tract wire

9

9m horizontal tension wire accumulator

1 suit

Accumulate wire

10

15KV high frequency sparker

1 set

Test wire quality

11

Electric meter counter

1 suit

Count meter

12

400-630mm Double spool take-up machine

1 suit

Take up wire

13

Spare parts

1 suit


14

Tool

1 suit


15

Machine data

1 suit




Ⅱ.application:the machine is suitable for extruding silicon rubber cable, easy to operate, high reliable.

Ⅲ component brand:

Motor:Siemens motor

Inverter :Japanese YASKAWA inverter

Temperature controller: RKC, PID type

Electric apparatus:Schneider

PLC: Siemens color set

Ⅳ.Main specifications and performance

1. finished OD: φ1.0-φ8.0mm

2. Extrusion output: 70kg/h, the machine cross head is open.

3. Wire speed: it is according to the wire diameter V.max≤200m/min

4. Center height of machine: it is from the ground.

5. Power supply: , 50HZ,76.5KW

6. Color:cabinet use white.others use light blue, or based on customer request.

V. The main technical parameters and configuration

1.430-630MM dual head tension pay-off

1-1.suitable bobbin diameter:400-630mm , shaft through type

1-2.pay-off tension:eccentric structure adjust tension automatically,machine stop automatically when wire breaks,

1-3.brake disc:220mm

1-4.pay-off dimension:700mm*1400mm*400mm

1-5.pay-off roller: 600mm*40mm, surface is plated by hard chromium

1-6.pay-off pulley wheel:80mm ceramic wheels.

2. Straighting platform

2-1.wheel:there are 5 wheels and 3 troughs , wheel diameter: , hard chromium plated surface.

2-2.dimension: it is assembled and welded with the steel plate.

3. ¢65 silicone rubber extruder

3-1. frame:welded with A3 steel and H steel


3-2.gear deceleration box:it is modeled on the Italian 173-10

      A. the square gearbox is cast formed with annealing treatment, and the material is

B. the tooth surface of gears is high-frequency quenched and polished accurately , the noise index is less than 75db, the gears are lubricated with the oil force.

3-3. Screw : one piece of silicon rubber screw of φ65mm. ,L/D of screw is 12:1,compression ratio 1.4:1) and the material is . The hardness is more than HRC82, the nitrogenization depth is , its surface is hard chromium plated; the rotational speed is10-60rpm; the extrusion capacity is 70kg/h (Max) (cross head is open).

3-4. Screw barrel: it is one-piece type from the gearbox junction to the machine head. Double layer structure. Circulating water cooling system temperature control material.internal layer material is ,and the hardness is more than , the nitrogenization depth is , surface hardness HRC85, outside layer water cooling structure is made of 45#steel .barrel diameter:φ65mm

silicone rubber extruder line

3-5. cooling:screw barrel circulation water cooling

3-6. main motor drive:AC380V15KW Siemens motor +AC380V15KW Mitsubishi inverter control

3-7. feeding material:pressure structure.which is double roller squeeze automatic feeding

3-8 machine head:adopt adjustable water cool structure , material :40Cr,quenching tempering process HB260-280.vulcanize surface is plated by chrome.

4. laser diameter tester

4-1.origin:SHAGGHAI

4-2.precision:±0.003mm

4-3.range of wire diameter:0.1-20mm

4-4.control:automatically feedback-control main motor speed to ensure the setting range of wire diameter.

5. high speed printer


5-1.printing-wheel :outer diameter: ,inner diameter:¢20mm.Max width:25mm.

5-2.power: stirring (single-phase 220v25W).Max .printing speed 350m/min,printing quality are suitable for UL.CSA.VDE.JLS requirements.etc.

5-3.ink-box:stainless steel material,with 2 pieces

5-4..ink capstan-wheel ,printing on the surface of cable through the ink scraping device.

5-5.center height:1000mm

6. .electric appliances,temperature control(imported electric appliances)

6-1.total power switch 3 P380V

6-2.control power switch3 P380V

6-3.control power2 P380V

6-4.control power2 P220V

6-5.point current voltage meter

6-6.breaker

6-7.SSR smart type auto control heating

6-8.overload protection for motor

6-9.tension rack tension control and deflection inspect control

6-10.indicator light for each part and spotlight inside and outside control box

6-11.ventilator for control box

7. 16m stainless steel heat oven

silicone rubber extruder line

7-1 .vulcanize pass structure is open type, inside layer is stainless, outside is steel board ,use asbestos insulation material to keep warm

7-2. the length of vulcanize pass is 16m, 4m/section,voltage 380v,per section 12kw.heating by electric heating tube.temperature control meter is installed on the control cabinet ,easy to operate

8. 600mm double-wheel capstan machine


8-1.machine rack:it is assembled and welded with A3 steel plate and channel steel.

8-2.capstan wheel:material:aluminum alloy ¢600mm,total in 2 pieces.

8-3.deceleration machine----------------WEIZHENG BRAND

A.type:four-shift speed governor

B.can change fast,medium,slow stalls according to the size of wire dia to suit for the extrusion use.

8-4.dragging :AC380V4KW Siemens motor with AC380V4KW Mitsubishi inverter,suitable for the extrusion application of different wire diameter.

8-5.line speed:V≤400m/min,It is coordinated action control with main motor.

8-6.dropping wire:dropping bucket device.

8-7.stainless steel seal water box, with window water wiper for one unit.

9. 9m Horizontal tension wire accumulator

9-1,Frame: assembled and welded with Steel plate

9-2.track:125mm*125mm,horizontal length:9m

9-3.Power:1HP reducing-speed motor----------------TAIWAN WANXIN BRAND

9-4.Tension:With 5Kg magnetic powder clutch------WEIZHENG Brand

9-5.wire-accumulating length:10m-200m

9-6. accumulating-wheel dia and material:aluminum alloy,

Wheel dia: Φ300mm, number of wheels:11+12 wheels

9-7.tension adjustment:tension can be adjusted by tension control-cabinet DC-24V power.the vehicle can be controlled in both ways .the meter indicates tension.synchronous device can automatically control the take-up speed to avoid overstretch or breaking on the wire.

9-8.safe device:the limit switch are laid at the front and back end.

The machine stops at the same time when wire breaking .

9-9.anticollision:compression spring

silicone rubber extruder line

10.15KV high frequency sparker machine


10-1.application:It is applied for the pressure-resistance test under the condition of on-line movement of electric wire and cable.

10-2.range of outer diameter: 4.0-15mm

10-3.testing voltage: ,high-voltage frequency:

10-4.output indication:5 digit LED spark counter

10-5.testing room length:600mm

10-6.Max ampere:0.667mA

10-7.alarm output:LED Alarm indication.the coupled alarm and automatic-stop with coiler can be selected.

10-8.be suitable for JAPANESE,USA,EUROPEAN Standards or CHINESE Great wall certification

10-9.testing speed:1000m/min

11.electronic meter counter

11-1.electronic induction type meter-counting:anti-regressive function.

11-2.floating type meter-counting wheel:elastic contact on both sides.both meter-counting wheel and pinch roller have spring to support.can float with shake of cable,reduce the slip ,improve the precision of meter-counting.

11-3:meter-counting length: 0-999999m

11-4. precision level:0.1%

11-5.meter-counting factor :can be adjustable,can set the meter-counting factor according to different size of wire dia,material. To improve the

Meter-counting precision

.

12.400-630mm double-spool take-up machine.

12-1.suitable: 400-630mm reel style and bobbin style ,line speed v≤400m/min.

12-2.machine rack :it is assembled and welded with channel steel and A3 steel plate.

12-3.motor:AC380V2.2KW motor+ AC380V 2.2KW transducer and tension rack.with deflection detector can automatically

control take-up speed.

12-4.meter-counting :6 digit electronic meter-counting. with the feature of automatic-stop.

12-5.traversing:it is polished rod bearing type control traversing.the pitch and range of traversing can be adjustable.it is coordinated action with take-up speed.

12-6.attachment:with 2 suits of take-up bakelite-axis plate and axis clamp,and 2 suits of long and short axis are provided.

Ⅵ. Accessories:

A:tool kit--------------------------------------------------------------------1 pieces

Scissor-------------------------------------------------------------------1 piece

Hexagonal wrench--------------------------------------------------------1 suit

Screw driver--------------------------------------------------------------I suit

Monkey wrench-----------------------------------------------------------1 piece

B;spare parts:

Die ---------------------------------------------------------------2 sets

Stainless steel honeycomb board----------------------------------1 piece

Thread pin--------------------------------------------------------2 piece

Base and fix screw------------------------------------------------1 lot

Spare parts:

Crosshead heater

Machine neck heater

Barrel heater

C:data with machine

Installation drawing, circuit drawing, manual


65 mm type PLC digital type main silicone cold feed extruder

65 mm type PLC digital type main silicone cold feed extruder

TZ-65MM
Special silicone paste machine

Special silicone paste machine

XK-230*630

E-mail: sales@china-powercords.com Telephone: 86-574-87678128

1520, Shi Dai Jin Mao Building, #201 Guangan ROAD Ningbo, Zhejiang, China (Mainland)

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